Thanks a lot. Remove the seat and move the shift lever. Looking for premium-quality forward and reverse switch assemblies for EZGO golf carts? Golf Cart Battery Cables. When you are finished move the run/tow switch to tow. Radar Chart Example Part #: CP205972. You move it to forward to move forward and you switch it to reverse to back up. You should have one or two of them that help your engine to start up and then operate normally. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. Switch appears undamaged. A new solenoid would cost between $20-$100. About 36 Volt Ezgo Forward Reverse Switch Wiring Diagram A wiring diagram will certainly reveal you where the cables ought to be linked, so you do not have to think. Lets dive in! You'll also want to look at your forward and reverse switch, which is also prone to wearing out after long-term use. Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. EZGO TXT Forward Reverse Switch Troubleshooting, How to Test Club Car Golf Cart Forward Reverse Switch, Why EZGO Golf Cart Wont Move Forward or Reverse, Why Club Car Golf Cart Wont Move Forward or Reverse, Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART), When the switch is in the reverse mode you get only a. The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. This includes the switch terminals and the individual wires in the switch. Another vital thing to look into after following the steps above is to look into the brakes, as sometimes failing brakes could lead to the malfunction of the forward and reverse switch on your Ezgo cart. Not to state the obvious, but it allows the machine to move in the direction you want to move in. Ensure the wires and connections are correct to get the best output. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. 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There will be a small arm with a spring on it's pivot. Just like an electric golf cart, there is a myriad of things that can go wrong with gas-powered golf carts. EZGO Forward and Reverse Cam Assembly. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. Check the low voltage setting, it should be less than your cart voltage. We encourage you to mark your wires before replacing your F and R switch. This wouldnt be a nice experience for anyone. Begin by disconnecting the wires of the switch and connecting them to the terminals of an ohmmeter. We need to attach these to your new F/R switch. How do I check the voltage regulator? The cart will beep to confirm you are in diagnostics mode. Product ID: FR-004. Most of the time golf carts wont work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. Your spark plugs are an extremely important component for a gas golf cart. Kevin's Golf Carts assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Buy EZGO Forward and Reverse Switches from Performance Plus Carts the Golf Cart Experts here for you! JavaScript is disabled. Take it apart for inspection -lube. If damage occurs to the wiring or cable to the accelerator, your cart will struggle to move forward or backward. $169.95. Step 1: Check The Voltage Of The Battery Pack The electrical drive system should be around 36 or 48 Volt. What is the Wire Size for Golf Cart Batteries? The pins in the center would need separate inputs as they are not connected. Remove the panel, plug the buzzer back in, and perform a test run by putting the cart in reverse. These broken contacts increase the resistance and heat build-up causing the FNR switch to heat up. Battery cables can go bad from age, corrosion, fraying and other reasons. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one. After the markings are done, you can go ahead and remove the cables using the appropriate tools. The forward/reverse switch is self-explanatory. I usually use anti-seize. After that, the diagnostics code beep will sound if there is a problem. Let us know. This is only a short preview of the reasons for which you need to troubleshoot your Ezgo forward reverse switch. Heavy Duty Switches for. Ensure all the cables are the same size. Once this is done, use a wire and wrap the wire around both ears as this will prevent the cable from decompressing. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? Youll notice laboring sounds when you try to accelerate and your vehicle might misfire when you start it up. We have cams, boards, and micro switches to keep your cart running. If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well. Who Makes Noodle Golf Balls? This tends to lead to switches getting stuck midway. These fumes contain carbon monoxide, oil, and gas residue given off by the engine and its components. Use this information at your own risk. You must log in or register to reply here. Forward/Reverse switch and press the accelerator pedal. There might be a couple of deformed contacts from over-heating that are requiring so much force to rotate the switch. My 2001 TXT did not have a detent for neutral. Add to Cart. link to Callaway Epic Max Driver (Specs Guide), How to Test a EZGO Forward Reverse Switch, Symptoms of a Faulty F/R Golf Cart Switch. But most likey the contacts on the cam need some dieletric grease. Be sure to subscribe to our You Tube channel for all kinds of parts and accessory installation videos. Can You Mix Old and New Golf Cart Batteries? Since the number of manual controls given on golf carts is pretty limited compared to travel vehicles, the reverse forward switch is considered essential. Check out our Marathon inventory! Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. Turn the cart ignition to on and check to see if electricity is running everywhere that it needs to. 1998 TXT EZGO, electric golf cart, J498, Serial # 1119119. Okay, THANKS, gents. 1. There are a number of reasons why the Ezgo forward and reverse switches are indicating these issues. Use a suitable wrench to loosen the screw and take the bar out. This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, Club Car golf carts running on gasoline engines require a lot of maintenance to keep their performance and health up to the mark. There was an error retrieving your Wish Lists. If the problem persists, you may then go ahead to replace the brake motor itself. follow the rods under the seat.You will see where they go.I believe the the box is under the passenger side.There are some nylon rollers.They get dry an make them hard to shift.I usually spray the swivel an the rear of the shift lever as well. The drive wheels could be The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. The forward / reverse lever is very stiff. Ensure that you follow all safety precautions while performing these actions. Try and get the cables replaced to check if the issue is resolved. The switch contained no obvious signs of rust or corrosion. Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. Turn the maintenance switch under the switch to Tow-maintenance mode. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. Shop our wide selection of cart parts. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. The golf cart forward and reverse switch is a crucial EZGO part. 100% Service Guarantee. SKU: 5081. Wires can become loose, or ground out which causes your golf cart to not fully operate. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates, Learn more how customers reviews work on Amazon. Remove them from the F/R switchboard and set aside. The new one is clean and installed correctly. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. For example, your golf cart will have trouble starting up and shifting from one gear to another if your spark plugs are acting up. THANKS. Add to Cart. Your recently viewed items and featured recommendations. Hence, looking into them indirectly fixes the issue. Im Eric, master of the carts! If the battery is dead, your engine wont start up and your cart will definitely not move forward or backward. Weve discussed each of the reasons elaborately. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. The 4ga wire was so hot I couldn't touch it for 20 minutes. The EZGO TXT F/R switch is easy to use and quite affordable. Remove the cover of your old or damaged F/R switch. Here are the steps you should use to test your E-Z-Go golf cart controller. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Another similarity between golf carts and automobiles is that they have air filters. I will give it a try and let you know how it goes. Quick view. Re: Forward / Reverse lever very hard to turn. Product ID: KEY-03. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. I just replaced the forward/reverse switch, no big deal outside of corroded everything on the old one that made deinstallation a pain. Convert your old style Forward Neutral Reverse lever to a modern style rocker switch. The buzzer and plug should be located on the right side of the cart behind a switch panel. If you dont get any readings, you can change the switch. Location: 40 miles of bad road S E of Phoenix. Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. Attaching bolts were frozen with rust; had to grind one off. Beefed up Forward/Reverse switch, for modified cars with high amp controllers. Taking today off. Seek professional help if you are unsure of doing it on your own. This problem is where the professionals come in. (Replacing the F / R switch is on you tube) Reverse order for assembly? if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_5',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); Your golf cart may be stuck in either forward, reverse, or in neutral and will start and rev the motor, but it will either not go anywhere, or only go in forward or reverse. Always remember that your DCS controller is by default set to forward and to move it in reverse the pack voltage needs to be applied on pin 4. Sometimes the heat can be due to internal resistance in the cables. If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. I melted the top corner of a battery due to a loose ground cable on the pack. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. Your recently viewed items and featured recommendations. EZGO PDS Forward and Reverse Rocker Switch - 2000-Up. Probably best that I open the switch and see what is going on in there. E-Z-GO Installation Notes. CC82F 1981 & newer Club Car with single micro switch $119. If it is moving, you may need to adjust the cable to enter the shift points between forward and reverse correctly. Have your foot firmly on the brake, put in the key, and the F/R switch in the forward position. When I read your original post I thought you lubed the shaft in the forward and reverse switch but after re-reading I see you lubed the linkage. There, Read More How To Replace Melted Battery Terminal?Continue, Imagine you are out on the weekend for a fine day of golf. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. If so, a key reason for this problem may be a faulty forward reverse switch. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. Alongside its strong specification, it is able to bring out the full extent of its power with ease. Is there a way to make it easier to turn? It may not always be a clog from the exhaust gas, it could be a bees nest, rodent problem, or other item stuck in the exhaust system causing your engine to not run. Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. [The Ideal Way]. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not Kevin's Golf Carts. CURTIS 1234, 1236 OR 1238. Is that cover right behind the F/R lever? Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Your accelerator is responsible for regulating the speed of your golf cart. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. Might have to compress it by the pedal itself, but should be able to do it by hand. Its easy to make a problem worse when trying to fix it if you dont know what youre doing. I have a huge bag of 5g pillows if you want a couple. Next, swipe the arm of the wiper switch up and down across all the contacts. Dewkake EZGO Forward and Reverse Switch Assembly, Fits 1994-UP EZGO TXT Electric Golf Carts, OEM #70578-G01 4.2 (41) $6799 FREE delivery Fri, Mar 3 Or fastest delivery Thu, Mar 2 Only 4 left in stock - order soon. I jumped the 2 post on the new solenoid & the starter turned as starting. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_3',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); The kill switch and its accompanying wiring are designed to direct electricity through the golf cart and shut the engine off when it is grounded out. yuntugo Compatible with Forward and Reverse Switch Assembly EZGO TXT Electric Golf Carts Replace Part Number:70578-G01, MOSNAI Golf Cart Micro Switch Marathon 3 Terminal Micro Switch with Roller for EZGO TXT Gas (1983-94 pre) & Electric (1965-up) OEM 10606G1 10606-G1 10606G2 10606-G2 17928G1 17928-G1 31535G1 31535-G1, Roykaw Golf Cart Forward and Reverse Switch for Club Car DS 1996-Up 48 Volt OEM #101753005, Drive-up Club Car DS 48 Volt Forward Reverse Switch Assembly with Handle, Micro Switch for Golf Cart 1996-Up, munirater 40 Forward and Reverse Shift Cable Replacement for EZGO TXT Gas Golf Cart 1991-2001 25691 - G01, Automotive Authority 2 Terminal Micro Switch Speed Forward Reverse for Club Car Golf Cart 1980-up 1014808, Vital All-Terrain Forward Reverse FWD/REV F/R Switch 74323-G01, 74323G01 for EZGO Golf Cart Car, 10L0L Golf Cart Forward Switch Assembly Fits for 1996-2002 EZGO DCS Electric Vehicles OEM# 73194-G01, Golf Cart Forward Reverse Micro Switch 101979101 for Club Car DS Gas/Electric, 10L0L Golf Cart Key Console Switch Plate Multifunctional Panel for 2003+ EZGO TXT PDS Electric, Forward Reverse Switch Button & LED Digital Voltmeter & 12V Quick Charge 3.0 Dual USB Socket 3 in 1, CLUBRALLY Club Car DS Golf Cart 36 Volt Forward and Reverse Switch with Handle for 1983-up 1011997 101753003, DIYOLFALL Ignition Key Switch & Keys for EZGO RXV Electric 48V Golf Cart 2008-Up Replaces #605637609682611283, AUTOKAY 70578-G01 Heavy Duty Forward and Reverse Switch Assembly Fits for EZGO 1994 Up TXT Electric Golf Carts, RHOX 84-06 Club Car Golf Cart Forward Reverse F&R Switch 693, Vital All-Terrain Rocker Switch (Forward Reverse) for EZGO E-Z Go TXT PDS Golf Cart Car 2003-Up, CLUBRALLY Golf Cart Forward and Reverse Switch Assembly with Handle Fits Club Car DS, Repalces OEM 101753004, Drive-up Club Car 48V Forward Reverse Switch for 1996-Up Club Car Precedent PowerDrive Electric Golf Cart,Replaces OEM 101856001 101856002, Mamiko Forward Reverse Switch Compatible with Club Cart Precedent PowerDrive Electric Golf Cart Accessories, FWD REV Rocker Switch Plug and Play Replaces OEM# 101856001 101856002, Shunevade Forward and Reverse Switch Assembly for Golf Cart EZGO TXT 1994-2022 Replace 73036G1 70578G1, labwork Forward and Reverse Switch Replacement for Ezgo 36 Volt Marathon 1989-1994, Geggkake Club Car DS Forward and Reverse Switch and Handle Fits 1996-Up 48Volt Electric Golf Carts, OEM #101753005, YSMN Golf Cart Forward and Reverse Switch Assembly Replacement for EZGO TXT 1994-Up, DVPARTS Forward and Reverse Switch 73036G1 70578G1 Compatible with EZGO Golf Cart TXT 1994-up, Accelerator Micro Switch for Club car EZGO 1994-up 25861G01, 25861-G01,25861-G02, Caddy Shift Club CAR Golf Cart Shifter, Forward-Reverse Shift Lever, Handle, Knob, MaySpare 36 Volt ezgo Solenoid, EZGO Electric Golf Car Relay #70 Series Relay Replaces E-Z-Go Electric Golf Cart 27855G01, 11761G1, 27855G02, 31680G1, 3016, Automotive Replacement Electrical System Switches, Automotive Replacement Ignition Starter Switches. . Consult your owners manual to learn how to increase your idle speed on your engine. If it's still to hard to shift back the nut off a little. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. Youll Be Surprised! If the needle doesn't move, then the problem is not with the solenoid. And we all know that once clients get injured, they will likely never visit that golf course again. I was thinking the contacts in the forward / reverse switch were corroded / burnt making the movement difficult. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. If you have gone through all of the items on this list, as a last resort, you will need to take the cart to the dealer to determine if the transmission has gone out. Set the tow/run switch to run. Set the tow/run switch to tow. 92. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. No problem you're welcome. You can use a battery charger or hook jumper cables from your battery to another vehicle and get your battery charged enough to start up. What to do if your Golf Cart Battery Charger will not shut off. Kevin's Golf Carts recommends safe practices when working with all tools, chemicals, lubricants, or any other tools or equipment seen or implied in this video. $55.10. E-Z-GO Forward/Reverse Switches & Parts E-Z-GO Fuel Pumps & Parts E-Z-GO Key Switches & Ignition Parts E-Z-GO Manuals E-Z-GO Motor Parts E-Z-GO Mufflers & Parts E-Z-GO Rear Axles & Parts E-Z-GO Resistors E-Z-GO Solenoids E-Z-GO Speed Controller Parts E-Z-GO Starter Generators & Parts E-Z-GO Steering Parts E-Z-GO Suspension Parts Please try again. You will see a small black box with 2 cables. Here are a few of the main electrical problems that can occur with your gas golf cart. The lack of complicated gears and controls does make driving a golf cart a lot easier. Just joined and learning the ropes here so please forgive me for resurrecting this post. Things wear out. If the cable is broken, you may need to replace it so it revs properly. Is there something I need to lubricate to loosen things up? You will likely require a professional mechanic to go in and do the troubleshooting and diagnosis of the forward reverse switch issue on your Ezgo. Hence, lets look into each of the possible causes in detail. It violently bounces while you make a sharp turn and drops off one of your, Read More EZGO Suspension Upgrade | Improve Your Cart Riding PerformanceContinue, Club car is a credible name in the electric golf cart market. Locate the microswitch using your cart's user manual since it can vary depending on the model. I didn't know the switch could be lubed. Remove a cable - break the battery circuit. As your cart ages, however, your spark plugs are prone to rust, corroding, or simply giving out. So, if your cart is 36V you may want to change the low voltage to 26V by plugging it to the computer and changing the settings. If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Ensure that all the connections are tight and corrosion free. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction.